Modular Oxygen Generator For Gold Mine

Modular Oxygen Generator For Gold Mine

A modular oxygen generator for gold mines is a scalable, on-site oxygen production system tailored to gold mining scenarios, integrating PSA/VPSA technology with modular design. Its core value lies in flexible adaptation to mining needs and efficient support for gold extraction.
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Description

Technical Parameters

Modular oxygen generator for gold mine Core advantages

 

Flexible Adaptability: The modular design allows for production rates of 10-500+ Nm³/h, adjustable on demand. It's easy to transport and install in remote mines or for mine renovations and expansions, with deployment completed in 3-7 days. It withstands harsh environments ranging from -10°C to 45°C.

High-Efficiency Production Improvement: 90%-95% pure oxygen assists cyanide leaching, increasing gold recovery by 2-5 percentage points and reducing leaching time by over 50%. This ensures a sulfide oxidation rate of over 98% in the pressure oxidation process.

Economical and Energy-Saving: Initial investment is reduced by 40%-60%, eliminating liquid oxygen transportation/storage costs and reducing overall oxygen costs by 70%. Modules offer independent operation and maintenance, eliminating the need for complete system shutdown in the event of a failure.

Safety and Reliability: Oxygen is produced at room temperature and pressure, eliminating the risk of liquid oxygen leaks and explosions. It can be linked to an emergency system to replenish breathing oxygen underground, preventing the risk of hazardous gases.
 

Modular oxygen generator for gold mine


 

NTK93 Series PSA Oxygen Plant Model Selection

No.

Models

Capacity (Nm3/hr)

Purity

Power consumption of 1Nm3 oxygen produced (kw/h)

Number of bottles filled in 12 hours (pcs)

Operator needed

1 NTK-5P 5 93%+-3% 3.54 10 2
2 NTK-10P 10 93%+-3% 2.52 20 2
3 NTK-15P 15 93%+-3% 2.31 30 2
4 NTK-20P 20 93%+-3% 2.13 40 2
5 NTK-25P 25 93%+-3% 2.01 50 2
6 NTK-30P 30 93%+-3% 2.09 60 2
7 NTK-40P 40 93%+-3% 1.81 80 2
8 NTK-50P 50 93%+-3% 1.94 100 2
9 NTK-60P 60 93%+-3% 1.62 120 2
10 NTK-80P 80 93%+-3% 1.92 160 2
11 NTK-100P 100 93%+-3% 1.83 200 2
Design basis: Altitude:≤500m;RH:≤80%;Temperature:0℃-38℃;Filling pressure: 150Bar 40L Type Standard Cylinder


 

What is the working principle of the gold mine modular oxygen generator?
 
 
 

Air Pre-treatment

Mine air enters the air compression module first, where dust (<0.1μm), oil (<0.01mg/m³) and moisture (dew point 2-10℃) are removed via 3-stage dust filtration, oil removal and drying devices, ensuring clean air for subsequent processes.

 
 

Pressurized Adsorption & Separation

The cleaned air is compressed (0.7-1.3MPa for PSA; lower for VPSA) and sent to two adsorption towers (filled with zeolite molecular sieves) in the adsorption module. The sieves preferentially adsorb nitrogen and CO₂, while high-purity oxygen (90%-95%) passes through to a buffer tank.

 
 

Depressurization & Regeneration Cycle

When one tower's sieve is saturated with impurities, the system switches to the other tower for continuous oxygen production. Meanwhile, the saturated tower is depressurized (PSA) or vacuumed (VPSA) to desorb impurities, regenerating the sieve for cyclic use.

 
 

Oxygen Output & Adaptation

The oxygen in the buffer tank is purity-tested (recycled if substandard) and then piped directly to gold mining processes (cyanide leaching, pressure oxidation) or switched to underground emergency oxygen supply as needed.

 

 

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1.How to determine the right capacity and purity of a modular oxygen generator for our gold mine's scale and processes?
Capacity depends on oxygen demand of core processes plus 10%-20% buffer-options range from 10 to 500+ Nm³/h. Purity: 90%-95% is optimal . For refractory ore POx, ensure 93%±3% purity to meet sulfide oxidation requirements.

 

2.Our gold mine is in a remote mountain area-are transport/installation difficult? What on-site conditions are needed?
Modular design eases transport and installation . On-site needs: well-ventilated space (-10℃-45℃) and stable 380V±10% power.
 

3.Modular generators have higher upfront costs than liquid oxygen-when to recoup investment? How's long-term economy?
Payback period: 1-2 years . Long-term savings: 70% lower O₂ cost + low energy use, plus less downtime from independent module maintenance.
 

4.Gold mines have high dust/humidity-how to ensure stable operation? What's the lifespan of key parts?
Mine-adapted design: anti-corrosion casing, dust-sealed components, 3-stage air filtration. Key parts: zeolite molecular sieves (3-5 years), air filters (replaced every 3-6 months) with regular maintenance.
 

5.What if the equipment fails? What after-sales support is offered? Do we need professionals for daily maintenance?
Support includes on-site installation, training, remote diagnostics. Faulty modules can switch to backups; most minor issues are fixable by trained mine staff. Suppliers provide 48-hour on-site repair and spare parts, lowering downtime risks.

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