Oxygen Generator For Paper And Pulp Industry

Oxygen Generator For Paper And Pulp Industry

The operation of pulp and paper mills inevitably generates a large amount of wastewater and energy, along with the generation of by-products such as black liquor from the digestion process. In this process, oxygen is widely used as an oxidant in delignification, bleaching, energy recovery and chemical recovery. At the same time, oxygen is also used to increase the dissolved oxygen level in the wastewater treatment process to improve treatment efficiency, meet environmental regulations, improve product quality, and reduce energy costs.
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Description

Technical Parameters

Applications of Oxygen Generators in Paper and Pulp:


Oxygen Delignification:

Removes residual lignin after cooking, enhancing pulp quality and reducing chemical use.

Oxygen consumption: 20–30 kg O₂/BDMT.
Oxygen Bleaching:

Improves pulp brightness without harmful chlorine-based chemicals.
Oxygen consumption: 10–15 kg O₂/BDMT.
Black Liquor Oxidation:

Minimizes sulfur emissions by oxidizing black liquor.
Oxygen consumption: up to 100 kg O₂/BDMT.

Wastewater Treatment:

Enhances biological treatment with oxygen-enriched processes, promoting cleaner discharge.

PSA Oxygen Generator

 




                                                                                                                               Working Principle of Industrial Oxygen Generators


Industrial oxygen generators utilizing Pressure Swing Adsorption (PSA) technology produce high-purity oxygen by extracting it from compressed air. The key to the PSA process lies in the use of Zeolite Molecular Sieves (ZMS), which have a unique ability to selectively adsorb nitrogen molecules.

How PSA Oxygen Generation Works:

Air Compression:

Ambient air is drawn in and compressed to the required pressure.
The compressed air contains approximately 78% nitrogen, 21% oxygen, and trace gases.
Nitrogen Adsorption:

The compressed air passes through a vessel containing zeolite molecular sieves (ZMS).
ZMS traps nitrogen molecules within its porous structure, allowing oxygen to pass through as the primary gas.
Oxygen Collection:

Once nitrogen is captured, oxygen flows out as product gas with a purity of 90% to 95%.
The oxygen is collected and stored for immediate or future use.
Pressure Swing Regeneration:

When the ZMS becomes saturated with nitrogen, the pressure is released to desorb the trapped nitrogen.
This regenerates the ZMS, making it ready for the next cycle.
Continuous Operation:

PSA systems typically use dual adsorption columns that alternate between adsorption and regeneration, ensuring a constant supply of oxygen.
Advantages of PSA Oxygen Generators:
On-Demand Oxygen: Produces oxygen as needed, eliminating the need for storage or deliveries.
Cost-Effective: Reduces dependency on external oxygen suppliers and expensive liquid oxygen storage systems.
Eco-Friendly: Uses ambient air as the raw material, with no harmful by-products.
Reliable and Low Maintenance: Minimal moving parts make PSA generators highly durable and easy to maintain.

PSA oxygen generators provide a sustainable, efficient, and cost-effective way to meet the oxygen demands of industries like pulp and paper, healthcare, and wastewater treatment.

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