Oxygen Generator For Offshore Demolition

Oxygen Generator For Offshore Demolition

NEWTEK's professional oxygen generator is designed for offshore demolition and can operate stably in harsh marine environments. It uses advanced pressure adsorption technology to efficiently separate oxygen from the air with a purity of up to 99%. The generator shell is treated with a special process and has extremely strong corrosion and impact resistance, and is not afraid of seawater erosion and wind and wave turbulence. The compact modular design saves space and is easy to install and maintain. Its output flow can be precisely controlled to meet the needs of various operations such as cutting and welding, providing a solid and reliable oxygen guarantee for the efficient and safe development of offshore demolition work.
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Description

Technical Parameters

 

 

Working Principle
 

Pressure swing adsorption (PSA) technology:
It is a common principle of this type of oxygen generator. The equipment is equipped with molecular sieves (usually zeolite molecular sieves) that have selective adsorption capacity for different gases. Compressed air enters the adsorption tower. Under the action of pressure, the molecular sieve preferentially adsorbs impurity gases such as nitrogen, carbon dioxide and water. Oxygen is not easily adsorbed and passes smoothly. It is collected at the outlet of the tower as a high-purity oxygen flow. When the molecular sieve adsorbs impurities to a certain saturation, the impurity gas is desorbed by reducing the pressure in the tower, and the molecular sieve is regenerated to restore the adsorption capacity and prepare for the next round of adsorption separation.
 

Membrane separation technology:
It is also a common working method. A special gas separation membrane is set in the oxygen generator, which has different permeation rates for different gases. Air containing multiple gases passes through the membrane assembly under pressure. Oxygen passes through the membrane faster because of its small molecules and high activity, while other gases such as nitrogen and carbon dioxide pass through more slowly. Therefore, an oxygen-rich air flow is collected on the permeation side of the membrane to separate oxygen from other gases. This technical equipment has a simple structure, is easy to operate, has no moving parts, and is suitable for stable operation in harsh offshore environments.



 

Oxygen Generator For Offshore Demolition

 

Structural Features

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Corrosion Resistance

Since the offshore environment is humid and has a high salt content, which can easily corrode equipment. The oxygen generator for offshore demolition is usually made of corrosion-resistant materials such as stainless steel to enhance its durability and stability in the marine environment.

Shock and Vibration Resistance

During offshore operations, ships and platforms are often subject to waves and vibrations. The oxygen generator is equipped with shock and vibration isolation devices such as shock-absorbing springs and damping pads to reduce the impact of vibrations on the equipment and ensure its normal operation.

Compact and Integrated Design

Space on offshore platforms and ships is limited. Therefore, the oxygen generator is designed to be compact and integrated, with components such as filters, air pretreatment systems, oxygen production systems, and control systems integrated into a single unit to save space and facilitate installation and maintenance.

Oxygen Generator For Offshore Demolition
Performance Parameters

Oxygen Flow: It can usually provide an oxygen flow rate of 1 to 3,000 Nm³/hr, which can meet different oxygen demand requirements in offshore demolition operations, such as supplying oxygen for cutting and welding equipment.

Oxygen Purity: The oxygen purity can reach 80% - 99.5%. High-purity oxygen is beneficial for improving the efficiency and quality of cutting and welding and other operations and reducing the impact of impurities on the process.

Oxygen Pressure: The output oxygen pressure is generally in the range of 0.5 MPa - 1.0 MPa. The appropriate pressure can ensure the normal operation of oxygen-consuming equipment and the smooth transmission of oxygen in the pipeline.

 

 


 

NTK93 Series PSA Oxygen Plant Model Selection
No. Models Capacity (Nm3/hr) Purity Power consumption of 1Nm3 oxygen produced (kw/h) Number of bottles filled in 12 hours (pcs) Operator needed
1 NTK-5P 5 93%+-3% 3.54 10 2
2 NTK-10P 10 93%+-3% 2.52 20 2
3 NTK-15P 15 93%+-3% 2.31 30 2
4 NTK-20P 20 93%+-3% 2.13 40 2
5 NTK-25P 25 93%+-3% 2.01 50 2
6 NTK-30P 30 93%+-3% 2.09 60 2
7 NTK-40P 40 93%+-3% 1.81 80 2
8 NTK-50P 50 93%+-3% 1.94 100 2
9 NTK-60P 60 93%+-3% 1.62 120 2
10 NTK-80P 80 93%+-3% 1.92 160 2
11 NTK-100P 100 93%+-3% 1.83 200 2
Design basis: Altitude:≤500m;RH:≤80%;Temperature:0℃-38℃;Filling pressure: 150Bar 40L Type Standard Cylinder


 

FAQ

 

1. When the equipment is running at sea, how to ensure the purity of the output oxygen is stable?
The way to ensure the stability of oxygen purity is to rely on advanced control systems. For PSA technology equipment, the system monitors the adsorption of molecular sieves in real time and automatically adjusts the pressure and adsorption cycle; for membrane separation technology equipment, the air intake and oxygen production are regulated according to the pressure difference on both sides of the membrane and the gas permeation to ensure that the oxygen purity meets the standard.
 

2. Is the installation of the oxygen generator for offshore demolition complicated?

It is not complicated. It adopts a modular design, and each module has a standardized interface. The installer assembles and connects according to the guide, connects to the power supply, air inlet and oxygen output pipeline. The equipment is equipped with detailed installation and commissioning instructions, which can be installed efficiently in a limited space.

 

3. What is the energy consumption of the oxygen generator?
Energy consumption varies depending on the equipment model and technology. The energy consumption of the generator with advanced technology is controllable. For example, PSA technology equipment optimizes the adsorption process and pressure control, and membrane separation technology equipment focuses on energy saving. Compared with traditional oxygen production, the energy consumption is greatly reduced, which can control the cost of offshore operations.

 

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